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Use servo electric screw press to increase the die life of refractory brick

Author: haloong     Time: 2023-10-06 11:35:47

In the production process of refractory brick, the mold is subjected to many tests such as high temperature, high pressure and wear resistance. Under the traditional mechanical press pressing mode, the loss rate of the mold is faster, and it needs to be replaced frequently, which not only increases the production cost, but also affects the production efficiency and product quality.

First, the application advantages of servo electric screw press

Compared with the traditional mechanical press, the servo electric screw press has significant advantages in the pressing mode and control system, which can effectively improve the life of the mold.

Precise control of pressing force and temperature: The servo electric screw press uses advanced servo drive technology to precisely control the pressing force and temperature, according to different materials and production requirements. This can avoid excessive wear of the mold in the pressing process and improve the service life of the mold.

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Quick return operation and automatic alarm function: servo electric screw press has quick return operation and automatic alarm function, easy to operate. When the mold has abnormal wear or failure, the equipment will automatically alarm and stop the pressing operation to avoid further damage to the mold.

Reduce mold wear: Because the servo electric screw press can precisely control the pressing force and temperature, it can reduce the friction and wear of the mold during the pressing process. In addition, the use of high-quality mold materials and advanced surface treatment technology can also reduce the wear rate of the mold.

2. Actual production cases

Taking a refractory brick production enterprise as an example, the enterprise has been using a traditional mechanical press for production before introducing a servo electric screw press. Due to the fast speed of mold loss and the need for frequent replacement, enterprises need to spend a lot of money to buy new molds every year. In addition, due to low production efficiency, the competitiveness of enterprises is gradually declining.

To solve this problem, the company introduced servo electric screw presses for production. In practical applications, the equipment performs well, not only improving production efficiency and quality, but also reducing production costs and labor costs. Because the pressing force and temperature can be precisely controlled, the loss rate of the mold is also significantly slowed down, and the service life is significantly extended. In addition, the quick return operation and automatic alarm function of the equipment also reduce the workload of the operator and safety risks.

Through practical application cases, it can be seen that the use of servo electric screw press can effectively improve the die life of refractory brick. The equipment adopts advanced servo drive technology and control system, which can accurately control the pressing force and temperature, and reduce the die wear speed. In addition, the equipment's quick return operation and automatic alarm function also improve production efficiency and safety. Therefore, the use of servo electric screw press is one of the effective means to improve the life of refractory brick mold, and it is worth widely promoting and applying in industrial production.


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