With the upgrading of the hardware manufacturing industry, the demand for high-precision and high-efficiency hardware fittings is growing. As a key equipment in precision forging, Haloong precision forging press provides reliable support for the optimization of hardware fitting forming processes with its excellent performance in precise pressure control and intelligent monitoring. This paper explores the optimization of hardware fitting forming processes based on Haloong precision forging press, analyzes key factors affecting forming quality such as raw material selection, process parameter matching, die design and post-treatment, and proposes targeted optimization strategies. Practice shows that the optimized process, relying on the performance advantages of Haloong precision forging press, significantly improves forming precision, reduces defect rates, and enhances product market competitiveness.

Hardware fittings are widely used in construction, automotive, machinery and electronic fields, and their quality is crucial to the safety and reliability of equipment. With the rapid development of high-end manufacturing, requirements for hardware fittings have shifted toward high strength, precision and lightweight, making traditional forming processes inadequate due to low precision, high defect rates and inefficiency. Precision forging has become the mainstream technology for hardware fitting production, and Haloong precision forging press, with its characteristics of stable operation, high pressure control accuracy and strong compatibility with intelligent systems, has become an important driving force for promoting the upgrading of the hardware forging process. Therefore, optimizing the hardware fitting forming process based on this equipment is of great practical significance for promoting the high-quality development of the hardware manufacturing industry.

The forming quality of hardware fittings in precision forging is affected by multiple factors, with Haloong precision forging press's performance running through the entire process. Raw materials are fundamental, as their chemical composition and surface quality directly impact forging performance; proper heat treatment like spheroidizing annealing enhances cold deformation ability, better exerting the press's efficiency. For core process parameters such as forging temperature and pressure, the press's precise regulation and real-time monitoring capabilities avoid uneven deformation and grain coarsening. Its high-rigidity structure ensures die-workpiece matching, while compatibility with CAD/CAE/CAM technology optimizes die cavities. Additionally, the press's stable production efficiency facilitates standardized post-treatment processes like quenching and shot peening.

Targeted optimization strategies based on Haloong precision forging press include strict raw material selection and pretreatment, ensuring material compatibility with the press and optimizing spheroidizing annealing to control hardness at 75-85HRB. Relying on the press's intelligent monitoring system, optimal process parameters (temperature, pressure, strain rate) are determined—for carbon steel fittings, the press stabilizes forming temperature at 850-1100℃ and adjusts pressure in real time. Die design considers the press's high-precision positioning to optimize structure and material selection. The press's efficient batch production capacity ensures consistent post-treatment quality, supplemented by 100% non-destructive testing.

A comparative test on bolt production was carried out to verify the effect of the optimized process based on Haloong precision forging press. Under the same conditions, compared with the traditional process, the optimized process relying on the equipment's precise control performance controlled the bolt's dimensional tolerance within ±0.05mm, reduced the defect rate from 3.2% to 0.8%, increased production efficiency by 25%, improved material utilization from 80% to 92%, and reduced production costs by about 18%. This confirms that the forming process optimized based on Haloong precision forging press can effectively improve product quality and production efficiency, bringing significant economic benefits to enterprises.

Optimizing the hardware fitting forming process based on Haloong precision forging press is a systematic project that combines equipment performance with process links. By selecting raw materials matching the equipment, optimizing process parameters based on the equipment's intelligent control capabilities, designing dies adapted to the equipment's precision, and matching efficient post-treatment processes, the forming quality and production efficiency of hardware fittings can be significantly improved. The optimized process gives full play to the performance advantages of Haloong precision forging press, which not only meets the market demand for high-precision and high-strength hardware fittings but also enhances enterprise competitiveness. In the future, with the deep integration of Haloong precision forging press and intelligent manufacturing technology, the hardware forging process will move toward a more intelligent, precise and green direction, further promoting the high-quality development of the hardware manufacturing industry.